Controls
Robot Program and Control System Access Safety Guide
Guidance for protecting robot programs, user access, backups, networked controls, and change control for robotic welding systems.
Current revision: 1.0
- Category
- Access Control
- Audience
- It, Engineering, Programmers, Supervisors
Download PDFGas Safety
Shielding Gas and Cylinder Handling Guide
General safety guide for shielding gas cylinders, regulators, hoses, manifolds, gas flow, leak checks, and storage around robotic welding systems.
Current revision: 1.0
- Category
- Compressed Gas
- Audience
- Operators, Maintenance, Receiving, Supervisors
Download PDFCooling
Water-Cooled Torch and Coolant System Safety Guide
Guide for safe operation and maintenance of water-cooled torch packages, coolant lines, chiller/cooler units, leaks, flow alarms, and thermal conditions.
Current revision: 1.0
- Category
- Cooling System
- Audience
- Operators, Maintenance, Service Personnel
Download PDFE-Stop
Emergency Stop, Hold, and Restart Recovery Guide
Guidance for safe response to E-stops, robot holds, fault recovery, and restart after interruption.
Current revision: 1.0
- Category
- Emergency Response
- Audience
- Operators, Supervisors, Maintenance
Download PDFSDS
Hazard Communication, SDS, and Chemical Safety Guide
Planning guide for SDS access, chemical labels, anti-spatter compounds, coolants, cleaners, oils, gases, and welding-related chemical exposures.
Current revision: 1.0
- Category
- Haz Com
- Audience
- Safety, Supervisors, Operators, Maintenance
Download PDFPre-Start
Installation and Pre-Start Safety Review Checklist
Pre-start checklist for installation, utilities, guarding, training, documentation, and first production review.
Current revision: 1.0
- Category
- Installation
- Audience
- Install Teams, Integrators, Safety, Operations
Download PDFGuarding
Robot Cell Guarding, Interlocks, and Safety Devices Guide
Planning guide for fixed guarding, access gates, interlocks, scanners, light curtains, E-stops, and controlled access around RAS robotic welding cells.
Current revision: 1.0
- Category
- Machine Guarding
- Audience
- Safety, Engineering, Operators, Maintenance
Download PDFHandling
Material Handling, Loading, and Rigging Safety Guide
Guidance for moving, loading, rotating, and unloading weldments, fixtures, positioner loads, and long assemblies around robotic welding systems.
Current revision: 1.0
- Category
- Material Handling
- Audience
- Operators, Riggers, Forklift Crane Operators, Supervisors
Download PDFProgram Safety
Robot Program Validation, Teach Mode, and First-Article Safety Guide
Guidance for safe program prove-out, dry-run, first-article welding, manual jogging, teach mode, speed limitation, and change control.
Current revision: 1.0
- Category
- Programming Safety
- Audience
- Programmers, Operators, Supervisors
Download PDFReport
Incident, Near Miss, and Unsafe Condition Reporting Guide
Guide for documenting incidents, near misses, unsafe conditions, repeated faults, collisions, and safety observations around robotic welding operations.
Current revision: 1.0
- Category
- Reporting
- Audience
- All Employees, Supervisors, Safety Teams
Download PDFTorch Service
Torch Cleaning and Wire Cutting Station Safety Guide
Safety guidance for automatic torch cleaning, nozzle reaming, anti-spatter use, wire cutting, and service interactions with the torch maintenance station.
Current revision: 1.0
- Category
- Torch Maintenance
- Audience
- Operators, Maintenance, Programmers
Download PDFTraining
Operator Training and Competency Sign-Off Guide
Framework for documenting operator, programmer, maintenance, and supervisor training for robotic welding systems.
Current revision: 1.0
- Category
- Training
- Audience
- Hr, Safety, Supervisors, Trainers
Download PDFVisitor Safety
Visitor, Observer, and Demonstration Safety Guide
Guide for safely hosting visitors, customers, vendors, and observers during robotic welding demonstrations and facility tours.
Current revision: 1.0
- Category
- Visitors
- Audience
- Sales, Supervisors, Visitors, Customers
Download PDFWork Area
Noise, Heat Stress, Ergonomics, and Housekeeping Guide
General work-area guidance for noise, heat, slip/trip hazards, cable management, repetitive work, lighting, and housekeeping around robotic welding equipment.
Current revision: 1.0
- Category
- Work Environment
- Audience
- Safety, Supervisors, Operators
Download PDFFixtures
Fixture, Workholding, and Clamp Safety Guide
Practical checklist for fixtures, jigs, clamps, part loading, tack welds, distortion control, and safe robotic welding workholding.
Current revision: 1.0
- Category
- Workholding
- Audience
- Fitters, Operators, Programmers, Supervisors
Download PDF