ROI Calculator | Robotic Arc Systems

ROI Modeling

Estimate robotic welding value with a practical production model.

This calculator models labor recovery, cycle-time improvement, quality/rework reduction, scrap reduction, and added production capacity.

Parts per monthNumber of weldments or repeat parts processed monthly.Manual weld minutes per partCurrent labor time spent welding/positioning per part.Loaded labor rate ($/hr)Fully burdened labor rate including benefits and overhead.Expected cycle-time reduction (%)Typical discovery estimate for automation cycle improvement.Planned robot utilization (%)Percentage of available robotic capacity expected to be productive.Current monthly rework cost ($)Average repair, QC, rework, and defect-related labor/material value.Expected rework reduction (%)Expected quality improvement from consistent robotic welding.Current monthly scrap cost ($)Average monthly scrap/material loss tied to weld quality or process variation.Expected scrap reduction (%)Expected scrap reduction from repeatable welding and fixturing.Production value per recovered hour ($)Estimated value of new capacity created by recovered labor/cycle time.Estimated system investment ($)Budgetary system estimate used for payback modeling.

133manual hours / month

36recovered hours / month

$2,481labor value / month

$4,560capacity value / month

$2,880quality value / month

$9,921estimated total monthly value

$119,048estimated annual improvement

28.7estimated payback months

Output is an estimate for planning conversations only. Final ROI depends on part mix, fixtures, operator adoption, weld sequence, programming method, uptime, and production scheduling.

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